Pichia and Process Technology

Arbela Labs is revolutionizing biomanufacturing by combining our Pichia yeast system and proprietary integrated process technology. Our cutting-edge approach and market driven product formulations enables the production of high-quality proteins and other biomolecules at unprecedented scale and efficiency.

Pichia Yeast History

During the 1970s, P. pastoris (Pichia) yeast was isolated from French chestnut trees and California oak trees. It was discovered to have the unique ability to metabolize alcohols as both an energy source and for biomass and protein growth. Pichia is now recognized as being widely distributed in nature. In addition to methanol, it can also utilize other carbon sources, such as glycerol. In 1995, Pichia was reassigned as the sole representative of the genus Komagataella, becoming Komagataella pastoris

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Pichia Yeast is incredibly safe

Arbela uses wild-type, non-GMO strains that comply with OECD (Organization for Economic Development) criteria for GILSP (Good Industrial Large-Scale Practice) microorganisms and meet the standards for safe production microorganisms. This strain has been fully characterized through genomic sequencing, with no antibiotic-resistant genes detected. There are no indications that P. pastoris is associated with animal or human illness. Extensive toxigenicity studies have concluded that native P. pastoris is nonpathogenic, does not produce toxins, and none of its proteins raise toxigenicity concerns or trigger allergic responses.

P. pastoris is recognized as GRAS (Generally Recognized As Safe) as an animal feed protein source, permitted in broiler feed at up to 10% of the total feed. It has been classified in Biosafety Level 1 (BSL-1) by the ATCC, signifying that Pichia is a well-characterized microorganism not known to cause disease in healthy human adults and poses minimal hazard to laboratory personnel and the environment. The safety of P. pastoris was assessed through intravenous injection of live yeast cells in mice to evaluate the immune response. Results indicated rapid elimination with no evidence of a cell-mediated immune response.

What is Pichia Yeast?

Pichia is a genus of yeast. Unlike common baker's or brewer's yeast, Pichia has unique characteristics that make it ideal for large-scale and low cost protein production without the need for land, water, fertilizer, pesticides/herbicides :

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Rapid growth rate

High cell density

High protein yield

Ability to use alcohols as a carbon source

High Protein Content - Protein content ranges from 48% to 65% depending on growth protocols

Complete Protein Source - All essential amino acids present.

Low Sugar - Sugar content ranges from 0 - 4.2% by weight.

Low Fat - Total fat content is 4% by weight.

Healthy Fat - 85% of fat is monounsaturated fat (oleic acid) and polyunsaturated fats (mostly omega-3's). 

No Trans Fats or Cholesterol 

PIchia yeast is a wonderfood

Arbela’s Pichia yeast has been scrutinized through third-party certified testing, and it was found to contain within its nutritional composition: high protein content, full complement of amino acids, and rich in fiber, Vitamin B, and beta glucan.

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Proven Safe

Non-Allergenic

Nontoxic

Non-Mutagenic

Non-Pathogenic

Supports Healthy Digestive Microflora:

Reduction of inflammation for improved gut health. 

 

Reduction of symptoms of intestinal disease including Inflammatory Bowel Disease, Crohn's, and Colitis.

Reduces blood pressure and cholesterol, and glucose concentrations to support heart and cardiovascular health.

Acts as a natural immunomodulator that reduces inflammation and improves immune response.

Beta Glucan - Super Nutrient

One serving of Pichia has 5-10 times the amount of Beta Glucan shown to support optimal immune function.

Benefits Include:

Curbing hunger for weight control.

 

Reduces blood pressure, cholesterol levels, and modulates insulin.

 

Reduces associated comorbidities including obesity, coronary artery disease, stroke, and type 2 diabetes.

Process Technology

Use of renewable feedstocks enables sustainable Pichia production

Pichia’s unique metabolism enables it to consume simple alcohols like Methanol or more complex polyols (Glycerol) that is used for cell growth, protein, fiber, and other nutrient production, and energy. The impact is profound as it enables protein and nutrition to be grown without any traditional agricultural inputs including land, water, fertilizers, pesticides or herbicides.

Coupling alcohol consuming Pichia yeast to integrated bioprocesses collapses cost structure while enabling massive scale. Glycerol feedstock is a byproduct of soap and biodiesel manufacturing and used in food and beverages as a sweetener and thickening agent. Methanol is produced at industrial scales and produced through a variety of routes. It can be made from biogas; gasified wastepaper, wood waste, animal waste and other sources or synthesized by combining captured CO2 and green hydrogen.

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Arbela's Proprietary Pichia Process

Our integrated Pichia growth technology represents a breakthrough in biomanufacturing:

Scalability:

Enables mass production of proteins and biomolecules at economically viable scales

Efficiency:

Optimized for high-volume, cost-effective production

Versatility:

Capable of producing a wide range of compounds, from nutritional proteins to industrial enzymes

Combining the power of biology & process technology

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Pichia Biology

Bioprocess Engineering
Novel Strains
Product Formulation

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Pichia Biology

Proprietary Equipment
Proprietary Systems Integration

Improved metabolic efficiency

Optimized growth rate, yield, density, expression

Improved nutrition, uptake, digestibility

Increased cell density, uptime, capital utilization

CAPEX & OPEX cost reduction synergies

CO2 and waste energy recapture and recycling

Our Approach: Green Alcohol Feed + Pichia Yeast - Protein

Green alcohol feedstock optionality…
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Biodiesel Glycerol Waste

NO NET CARBON

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Green Glycerol

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Biomass, Sewage & Animal Waste, MSW

NO NET CARBON

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Biomass, Sewage & Animal Waste, MSW

NO NET CARBON

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Protein Production
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Alcohol consuming metabolism…

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… used to grow protein , Fiber & beta glucan rich Pichia yeast…

Generally Regarded As Safe (GRAS)

Zero/Negative GHG

Separates protein production from land, water and other resources

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…which is collected continuously for processing into dry bulk protein

Strong IP portfolio at all production and product stages 

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Strains
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Bioprocess
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Proprietary Equip. & Systems Integration
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Product processing & formulation